Building a Plastic Shed Day 2: The Puzzle Comes Together

Thu, 16 April 2009, 7:04 am

We finished our build of a Lifetime LTM 60005 plastic shed on April 5. It was the only sunny day squeezed in amongst some really crummy early Spring Rochester days. Thank goodness we started early because it took us all day to complete.

Raising the Walls
We started by laying down the plastic floor onto the very solid base we had already constructed out of stone. Then came the wall raising. Each wall section requires the strength and weight of a full-grown human to get to clip into the floor. When I say strength, I mean herculeanstrength. Every muscle in my upper body (my gluteus ribimus, or whatever) was pulled. This is, in fact reassuring because you don’t want your building separating from the floor in the future.

There were a couple of key things we learned at this stage that weren’t in the directions.

  1. When putting up the first few walls, make sure to brace them with a 2×4 or something. We were doing this on a breezy day, and a few gusts came up and blew the house down.
  2. You really need access to the outside of the walls to easily get them into the base. Since we had our shed up against the house we couldn’t get at the outside of the back walls. That made it much more challenging.

assembling-walls
Tricia uses the force to install one of the sidewalls

Installing the Trusses and Roof
The next step was to install the trusses and roof. This was actually pretty straightforward by reading the directions. This building has a complex roof line, but all of the pieces went together with little trouble. The biggest issue was the carpal tunnel we got from screwing in hundreds of screws.

roof-trusses
The trusses and roof installation signal the end is in sight

How Far Away From the House?
Once we got some of the roof on, I had an Aha! moment. I had planned the shed to butt up to the back of the house. I figured I’d save some yard space, and would not allow a haven for any critters to get behind it. When I saw my plan come to life though, I immediately realized the error of my ways. First, having it that close to the house left just enough of a gap to allow a mouse to make a comfy home. My second vision was that of ice and snow falling off the garage roof and piling up on top of the shed. Then it would probably dam up between the shed and the house causing my siding to buckle. Of course this could have been prevented if the directions would have advised against putting the structure too close to your house.

So, we stalled the project a little bit to add an additional 24″ of stone base in front of the shed. Then, we were able to pull it away from the house leaving an alleyway of stone between the house and the shed. This will allow a good amount of space for snow to go and actually give us a place to store some extra junk that will inevitably spill over from the shed.

roof-trusses2
An extra 2 feet of stone base allowed us to move the shed away from the house

Parking the Tractor
The rest of the shed construction was straightforward by following the directions. The trickiest part of the final stages is to get the doors installed and aligned. You end up using shims to raise and lower 2 corners of the shed to get the doors aligned. The latch that the doors comes with is not the best either. I had to grind off a little of the metal on the latch to get it to work without sticking. After all that, it was finally time for the moment of truth; the inaugural parking of the tractor…

kris-tractor
She thinks my tractor’s sexy!

kris-tractor-parking
Pulling into the doghouse. Should I put a kegerator in here too?

We’re Not in Kansas Anymore
When my neighbor stopped over to look at our handiwork he decided to burst our bubble with a story. You see, back in the day, his old metal shed was lifted up and tossed across the neighborhood by a wind storm. He said he even had it anchored down, and suggested I do the same. The shed instructions do tell you to anchor the floor down. Think about it, though. If I put some anchors through the plastic floor into the ground, will that do anything more than having an 800 pound tractor sitting on it? In my opinion, nope. What I really needed to figure out was how to get the top of the building anchored to the ground. What I came up with was pretty simple, and I think (fingers crossed) going to do the trick in the heaviest of winds.

I bought ratchet straps at Harbor Freight.

ratchet-strap

I pulled the plug from 2 of the roof truss channels in the end walls of the shed, and hooked one end of the ratchet strap there. Then, I put a heavy hook into my landscape timber, and ratcheted the sidewalls down.

tie-down
It makes me feel better to have the shed securely anchored to the ground

I cut the plugs a little bit to accommodate the ratchet strap hook, and then reinstalled them. I really didn’t want a hole in the side of the building.

tie-plug
A couple of cuts in the plastic plug allows the ratchet strap hook to fit underneath it

We are very pleased with the shed’s look and functionality so far. We’ll give it some time before we pass our final judgement.

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Read: 10 comments on “Building a Plastic Shed Day 2: The Puzzle Comes Together”

  • 1 Robin 14 April 2010

    WOW!!!! cool ideas you provided in your post

  • 2 Roofing Panels 27 April 2010

    Building a plastic shed is never an easy task, but I like the fact that it can be done so easily. I had no idea that I could actually do it myself. I always had the idea that I would have to hire help, but you have made things look a lot better now. Thanks for the great post. I think that it is important to switch over to more Eco-friendly material besides plastic, like PVC and fiber. Last time I did my roofing I used PVC as it is more Eco-friendly. I happen to know a website http://www.hfmfgcorp.com that offers these roofing materials and they manufacture all of these products on their own, which is why they ensure quality.

  • 3 Todd Thrasher 14 June 2010

    Kris – great stuff. I am actually getting ready to tackle this project myself and was looking for a way to create a level area to put a shed on in my back yard. I am going the plastic / resin route myself so wish me luck. I did have a question for you (or two) – Did you put the shed directly on the stone, or did you put it actually on the timber? How did you make sure to get the timber / stone level? It said that you used some dirt, but after pounding in the rebar – did that make it un-level? Did you end up using the pea gravel and how was that helpful? Did you put anything over the stone before putting the floor of the shed down? Thanks!

  • 4 Kris Rzepkowski 14 June 2010

    Hi Todd. I have the floor panels sitting on the timbers on the front and left and right sides. The back is on the stones. I don’t think that it matters whether you put it completely on stone, or on the timbers like I did. I do like the finished look of it on the timbers.

    I leveled the 4×4′s by either digging out the low spots or adding dirt under the high spots – of course putting a carpenter’s level on it every once in a while to see how I was doing. Having one long 4×4 laying from one end of your frame to the other also provides a good surface to lay a level on. That’s also how I got my stone to the right height and was able to ensure that the stone was level as we put it in.

    When I put holes into the timber for the re-bar, I made them large enough so that the re-bar wasn’t really tight going through it. The re-bar is to keep the timbers from kicking outward from the pressure of the stone, the re-bar is not for pounding the timbers into the ground. The shed and it’s contents will keep the timbers in place just fine.

    I did end up using the pea gravel poured over the drainage rock. It did tighten up the surface a little bit, but there is just a little squish to the floor, which doesn’t bother me. I would say if I had it to do over again, I would consider ordering a load of crusher run stone for the whole project. It is the stone used under black top and for stone driveways. That hardens like concrete.

    I did not use anything over the stone. I just laid the plastic floor right on it. No complaints so far. I hope that answers your questions. Good luck with your project, let me know how it goes.

  • 5 Todd Thrasher 15 June 2010

    Thanks Kris – probably not going to do this til July sometime when I have some time off, but your instructions / pictures / etc. are really helpful. It sounds pretty easy to build the base to put this on. I was worried more than anything about how to level it out and it sounds like you just use a little dirt here and there and that’ll do the trick. I do have a long (12 foot) 2×4 that I can use for leveling. I might take your advice and have a load of crusher stone delivered. I just need to figure out how much. Would probably be easier than just loading up a lot of bags of rock. There’s a local place that delivers rock, so I might go that route and then just use the ol’ wheelbarrow to get it back there. I like the shed you picked out too. I am debating between that and the Rubbermaid one.. I’ll let you know how it goes and get back to you with any questions!

  • 6 Allen Phapornchai 31 August 2010

    Kris,

    Came across your blog and found the posts very informative. Great work!

  • 7 tommy davis louisville ky 02 September 2010

    Just wanted to say thanks for all the ideas and tips. You have an amazing family and many talents. Best wishes

  • 8 Dave 17 February 2011

    Kris-

    Your blog on deck skirting and storage shed installation have saved my wallet from serious damage come winter thaw this year. Thank you in advance for saving me the ridiculous amounts of $$ the DIY/how-to.com’s all wanted me to spend. I will update you with pics/comments as I tackle mine in Mar/Apr. I went to HS in Greece(Athena Trojans), and was pleasantly surprised to find your blog. Your ideas, humor, and lessons learned are benifitial to the rest of us out there trying to put a little sweat equity into our own projects. Please keep it up!!

  • 9 Kris Rzepkowski 17 February 2011

    Dave, thanks for the kind comments. I’m glad my sharing was helpful to you. It is amazing that a little faith in yourself to figure things out can save a bunch of money!

  • 10 Rocco 28 March 2011

    thanks for the tips I will be starting this in the summer.I hope you are considering more how-to blogs because you keep things simply. cheers

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